Automated Tank Cleaning Machine

2024-07-16 15:02:39

The fully automatic ton barrel internal and external cleaning line is widely used for cleaning ton barrels for storage and transportation, cleaning of iron oil barrels, cleaning of ink barrels and other chemical raw material barrels, providing enterprises with fast, efficient and effective cleaning. This article will introduce the performance characteristics, advantages, selection configuration and cleaning process of the automatic tank cleaning machine.

Performance Characteristics Of Tank Cleaning Machine

1.The IBC ton barrel cleaning system has a large mechanical action. Combining pressure and flow to produce a powerful impact jet, which has an impact force several times more than other products, and can achieve a larger cleaning distance and range. The kinetic energy of the flushing water flow generated by the high-pressure pump booster can effectively remove the residues on the container wall. The positive impact force from the vertical direction helps to penetrate the dirt. The tangential force helps to remove the residues on the container wall.

2.Low leakage. With a leakage of 3%, 97% of the cleaning fluid is used for cleaning, which can enable the three-dimensional rotating nozzle to exert mechanical force to a greater extent, greatly reducing the dependence on time, chemical reaction and temperature. The IBC three-dimensional rotating cleaning nozzle saves water, time and energy, which is only 20%-50% of other products.

3.Truly realize three-dimensional cleaning. It has a precise, completely repeatable, reliable and tight jet trajectory, guided impact, 360° spherical full coverage, and a cleaning time of 2-5 minutes, which reduces the downtime of the barrel; reduces resource consumption, and correspondingly reduces the cost of sewage treatment; cleaning the bottom, reducing the use of chemicals, and reducing environmental pollution.

4. Standardized machine configuration. All parts are precision-machined, and the same machine model has strong interchangeability. Maintenance is simple and convenient, ensuring efficient cleaning.

Advantages Of Automated Tank Cleaning Systems

1.Independently designed according to customer working conditions, fully automated internal and external cleaning, disinfection and drying, simple operation, stable performance, and high cleaning efficiency;

2. The cleaning time of each barrel is about 2-5 minutes/barrel, saving manpower and material resources, greatly improving production efficiency, and greatly reducing labor intensity;

3. Solve the problem of difficulty in recruiting cleaning workers, greatly improve the working environment and be more environmentally friendly;

4. The system can be equipped with large, medium and small pressure cleaning to solve cleaning problems in various working conditions;

5. The system uses a precise 360° full-coverage high-pressure three-dimensional cleaning head with high impact and low liquid consumption;

6. Only 1-2 manual operations are required, with high economic benefits, and the investment cost can be recovered quickly, and the quality and production capacity are also greatly improved.

Automatic Cleaning Production Line Selection And Configuration

1. Internal and external cleaning system
2. Drying system
3. Circulating water cleaning system
4. Explosion-proof configuration
5. Disinfection system
6. Water heating system
7. Leak detection system
8. Solvent alkali solution flushing
9. PLC touch control

Automated Tank Cleaning Machine Cleaning Process

1.The operator uses an electric forklift to send the PE barrel to the cleaning roller, pushes the barrel to a fixed position, and opens the bottom drain port;

2.Confirm that there is enough cleaning liquid in the storage tank, start the system, and the drum line brings the barrel into the cleaning room. Position multiple nozzles on the side and above to start spraying water for cleaning. At the same time, the rotating mechanism starts to rotate. After about 2 minutes of external cleaning, the barrel is brought to the next drum line by the drum line to start cleaning the inside. After positioning OK, the lifting mechanism lowers the sealing cover and the tank washer together and installs them in the barrel mouth; the nozzle starts 360-degree cleaning;

3.After the set cleaning time, the cleaning ends automatically and the automatic door opens. The barrel leaves the cleaning room and goes to the next drum line. The inclined top mechanism is positioned to push it out, so that the barrel tilts and pours out the remaining water;

4. After the end, the barrel enters the next conveyor line, closes the bottom drain port, and the forklift takes the barrel away, and the cycle continues.

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